Hi all,
I haven't been able to find a whole lot of information about top-nail strip floor in general, but this site seems to have some knowledgable folks on it, so I figured I'd give it a shot! Sorry in advance for the lengthy post - trying to be as thorough as possible. (also, couldn't get the images to embed correctly, so apologies, they're all found at this link:
https://ibb.co/album/TKLF0k)
I found this post:
https://www.hardwoodflooringtalk.com/forum/two-inch-top-nailed-flooring-t10591.html from Farrell Willis (alloy7) from ~11 years ago that had some basic info, but was hoping for a little insight.
I live in Rochester, NY where evidently "Rochester strip floor" was common. That is, square-cut (no T&G) oak strip flooring, top-nailed in rows every 6-8". From what I've ready it's common to this area, some of PA and OH, and on the west coast, but beyond that, many are very unfamiliar with it.
Anyway,
my situation:My home was built around 1905 - certainly has had some changes updates over the years. The (~140 sqft) dining room simply has only painted ~1/2" pine subfloor, with planks of 2-3" wide on 2" joists, spaced 16"oc.(see picture with red floor)
The adjoining room (and rest of the front of the house) has 1 1/2" x 3/8" oak "Cromar" T&G flooring: (see pics of floor cross section from vent, and room transition)
I was gifted a lot of reclaimed square-cut 1 9/16" x 5/16" red oak, top-nailed strip flooring that was original to a home from the 1940s. It was carefully removed, with all nails pulled through the bottom - the filler still on place on the top surface. I hope to install that in the dining room and get it and the rest of the house sanded and refinished at the same time to get it looking relatively similar.
(see pics of reclaimed stock in bundles)
I apologize that my questions may seem somewhat novice, but I want to make sure I'm going about this correctly.
Below I'll outline what my guess at a correct approach is, and follow up with questions. Looking for guidance of if I'm on the right path, if there's any helpful tips, and if there are any useful resources out there for this kind of installation.
I'd start with securing any of the subfloor that appears to be loose/squeaky, nailing tightly into the joists. From there, sand down any clearly un-even joints.
Lay underlayment paper, stapling to the subfloor enough to secure in place.
I would then determine the alignment line I'd use for the entire room (the individual board ends aligning with those in the other room is not important to me as I plan to have a sizable threshold between the 2, but I would like them to run along the same parallel axis.)
Next, nailing the first row of boards into place, ~5/8" from the current molding for expansion (using quarter-round shoe moulding after completion to cover the gap). Installed boards running perpendicular to the subfloor boards. From there, rack up many courses of boards in a row, and then start tacking them in place with single nails ~1" from the joints and on either end. Continue with this process until the entire floor is completed. Then mark out nailing lines every ~6" across all boards. Start at one end, and nail down the line, 1 nail/board until complete, then onto the next nail line. Next, fill all of the nail holes with filler - admittedly, I'm not really sure what that process looks like, or what product would be best for that.
Questions:
I have read some about needing to use a diamond-shaped flooring nail for this purpose - what gauge/length should those be? Can I use a standard pneumatic nailer for that purpose? How far below the surface should they go? 1/16"?
If you look in the pictures, some boards seem to have a slight greenish, rough texture on the edges - presumably this is from finish that leaked between them? Would it be best practice to sand each of these? Based on what I have available, that would have to be a fully manual process, so would like to avoid if possible/unnecessary.
I would imagine it makes the most sense to avoid the existing (filled) nail holes where possible, as the new nails would be unlikely to hold in that place. With that in mind, am I likely to need to re-fill all of the old holes as well after an initial sanding?
As mentioned above - what product/process is the most logical for filling 100s of these nail holes.
Can someone explain in detail the technique for keeping tension/pressure on the boards while nailing to ensure a tight fit? I saw some mentions of using a screwdriver, but can't picture how that would be used to apply pressure in the correct direction.
Thanks again for any thoughts or resources anyone can provide!
-Jon P.