dennis wrote:
Well dont lose sight of the fact that the substrate is 2 by 6, which gives more depth (1 1/2 inches) than any flooring fastener can use. I recommend the additional ply to help create a flat surface, and 3/8th inch should be sufficient, even after sanding (if necessary) any minor high spots out of the 2 bys.
Of course this also makes the assumption that the deck was sturdily constructed and the joists are on 16 inch centres. If not, all bets are off, and I would want 3/4 ply and might even consider leaving the OSB in place, although that would prevent the fasteners from biting into the 2 bys.
You wouldnt want to penetrate the 2 by 6 with the wood floor fasteners. What would be the reason for the poly, if your penetrating the barrier with the fasteners ? It would render it useless. If you go with a thicker subfloor, you wont be penetrating the poly barrier. A thicker subfloor is also more addequate for an engineered product. If you leave the OSB in place, your assured of a sturdier subfloor if the deck is not sturdily constructed ( say that fast 3 times
). Leaving the OSB will not only save labor, as I mentioned,( which saving labor is not always the answer for the best job), but it will also save on flattening of the joists, by spanning the joists & providing a flatter subfloor, for the plywood underlayment.