VMJ wrote:
We built our home 10 years ago, and my wife and I installed 2000 sq. ft. of 3/4" x 2 1/4" Red Oak flooring. We stained the floor using a MinWax stain, a color called Puritan Pine. Then we applied three coats of a good polyurethane finish.
This finish held up very well for 8 years, until we were burglarized while out of town. The burglars turned off the power to the house, and the freezer portion of the refrigerator defrosted and all of the ice melted and pooled on the floor in front of the refrigerator. The pool of water sat on the floor for 4 days until we returned and found it.
The flooring was badly cupped in this area, and it was determined that we needed to replace the boards in that area and have the entire floor refinished. By the time we finished debating issues with the insurance company, half a year had gone by and the floor had apparently largely dried out and the boards had relaxed to a large degree.
The floor finishing contractor hired by the general contractor decided we did not need to replace the boards, that the floor would sand out and be OK. He drum sanded the entire floor, then disk sanded it with various grits and finally screened it. He applied the stain again, and three coats of a poly finish (satin).
This looked good for about a year, then we started to notice a discoloration in the center of the area the water had pooled at, a light graying of the finish. Over time this got worse, and I asked the general contractor to come out and look at it. They were quick to tell me what I was seeing was normal wear and tear, and pointed out that a similar discoloration was taking place about two feet away at the corner of the kitchen door leading into the foyer. They said they wanted to have a specialist look at it, and it was arranged.
I was pretty sure anyone they brought in would completely agree with them, and this was the case. Before the specialist came out, I called his office and asked how long the finish should last in a high traffic area, and was told a minimum of five years. The specialist disagreed with his staff and said that sometimes it is as little as two years, such as in our case. They used a moisture tester on the floor and found that the good areas showed a moisture level of 7, and the gray areas showed a reading of 6.
They left, telling me it is my problem.
After carefully looking at the area in question at the corner of the doorway, I found that I was unable to place my feet in that area as I walked around the corner, the discoloration goes to within about 3” of the corner of the doorway. There is no way in normal traffic that people would be walking that close to the corner.
My questions are:
1. For a floor finished as described, what should one reasonably expect for life of the finish?
2. Can moisture readings accurately be taken with a non-penetrating tester through the finish?
3. Is it possible that inadequate finish was applied?
4. Is it possible that the wood was not fully dried out when the floor was refinished?
5. Is there a way to measure the thickness of the finish, and if so, how and what should it be?
6. Is there any other explanations for out problems?
TIA.
BTW, I caught the burglars, took me two years.
Have you tried to run your finger nail down the length of the floor?does the finish chip off? How soon after staining did they apply the first coat of polyurethane?