mxer wrote:
You're making a good point for fabricating one myself. The section of stair nose is 4.25in now. It looks like a 3.5 width nose with a 3/4 in strip of flooring attached to it to the next full width flooring piece.
If I got the 16 ft 5.25 in nose piece I would have to rip it down to 4.25 in anyways and cut a groove.
But...
That leaves me with the question, is an entire 3/4 in width nose thick enough? The current nose is 1 in at the nose. If I go with common oak board of 1 in (3/4 actual) the entire piece will be 3/4 in thick. I could build up the riser and make it a little thicker to support the thinner nose.
While we're talking about this, the other stair nose that I'm going to replace will run perpendicular to the floor pieces. I will have to use a circular saw to cut them back to fit the new stair nose. What's the best way to attached the nose to that flooring w/o a tongue and groove? I was thinking biscuits and glue.
3/4 inch stair tread thickness is sufficient. It isn't necessary to thicken the nose. But if you wanted to you could add a piece of scotia molding under it.....this would also hide the gap, if there is one, between the tread and riser.
Biscuits and glue, or you could run a router with a slot cutting bit to create a groove on the ends of the flooring pieces and also cut a groove on the new nosing piece. Then use a spline/slip tongue to join the nosing to the flooring.
You can easily make your own spline/slip tongue......you don't need one long spline......several short pieces will work fine. The spline/slip tongue gets glued into the groove at the end of the floor boards and nailed to the subfloor. The nosing then gets installed. The biscuits will make the connection but depending on how far away the floor board nailing is you might get some movement and squeaks.....the spline/slip tongue method will secure the ends of the floor boards.
How many steps do you have? The reason I ask is what kind of rise and tread depth do you have?