It takes a lot of sanding to sand enough that the nails can not be set and filled. If the flooring is 3/16th inch thick then the nails could be set almost an eighth inch, if they were showing. The little brads hold the wood not only with the heads of the brad, but since the brad has a diamond point that spreads the fibers, the spreading of the fibers press each board together so they hold together. Do almost all the nails show? Is fastened down well around the black nail heads? I have sanded floors where some of the boards are hardly more than an eighth inch thick where the sub-floor was not flat to begin with.The wood can get warped from the moisture that it takes to make rust stains. This may cause extra sanding. Exposed nail heads will be susceptible to the finish wearing off and rusting again. Try setting the nails a little and fill the chipped out area where the rust is with putty. It is much easier to do this before the final sanding cause the filler will color the nail head even if it is very thin. Putty is the last resort, but ought to be done before the final coat of finish. Shallow putty will smear while buffing between coats.
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